Posted on Jan 19, 2015
A significant deal of evolution has occurred in the way the world communicates today. The days of telegram and radio waves have given way to copper wires being used extensively with the optic fibres. The bare copper wires are configured and constructed to work with modern day gadgets and data encryptions. For more accuracy and safety, the bare copper wires used today come with insulations and alloyed metal sheaths. The degree of safety achieved depends on the number of layers of insulation and the kind of material used with bare copper wires. The impurities can challenge the accuracy levels and cause disruption of signals.
Most copper wires used in the circuit can be configured, designed and installed with contemporary telecommunication networks. The electronic nodes of the circuit use the wires to facilitate efficient signal transmission and processing. For manufacturer, it is important to manufacture and offer copper wires with highest purity factor among all other conductor wires. The bunched type copper wires have the minimum impurity with less than 0.003 percent. Any compound or element other than copper is considered to be an impurity. The alloy making process is not a process of introducing the impurity. Instead, the process of alloying bare copper wires with other conductor metals enhances the physical and electrical properties of the whole setup.
The purity levels can be further compromised depending on the requirements of the customer and the kind of applications it is used in. The wire specifications also play a big role in deciding the way the bare copper wires are manufactured. The pure copper wires are less ductile and malleable. In other words, they are relatively tougher to draw into thin wires or flat plates. Once it is alloyed with metals like tin, zinc, silver and nickel, the properties of the bare copper wires transform significantly. The bare copper wires can be spun into thin wires so that they can be used in smaller motors and in the appliances that have very small space.
The specific industry requirements involve the use of bunched copper wires with more than 99.99 percent of purity. Segments in the aerospace industry like cockpit circuit machinery, space shuttles, radio transmission devices in space station and maritime engineering use the comprehensive package of bunched copper wires. These are manufactured exclusively with an intention to provide the highest degree of accuracy and zero interference.
Bunched Copper wires are wound in the form of concentric loops. Use of solenoid model is also employed to retain the electromagnetic properties. Mostly, the bunched copper wires may be looped around ion rod or a wooden rod, depending on the nature of the application. They can be also looped in the form of semi-concentric arcs and half-frame arcs. It helps in retaining the properties in addition to saving precious resources and inventory space. The standard markings and hologram effects are etched on the insulation sheaths to highlight the diameter and insulation of the bunched copper wires together with the tolerance levels. The date of manufacturing of the copper wire is also marked out. The cable memory is an important aspect of bunched copper wires that make them the best entities in the industry.